Are you using the correct outer washer and nut ? We have seen a number of failures from using the wrong outer washer and nut which may interfere with the chain and sprocket.. I would suggest putting it together and taking a hard look at it to ensure that it is running clean, free of interference… rotate it by hand and I think you will see the problem. We have run 11t drivers with great success.
The nut is the same whether you use an 11 or a 12.
When you run the 11 you remove the o-ring and switch to a smaller outer washer. You can put a dab of grease on the bushing but they will always be a little noisier than the 12.
Also, avoid cheap aftermarkets, never had a failure with OEM sprockets.