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Is this rotor ok to run?

 
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Scott Heavin



Joined: 18 Oct 2006
Posts: 1766
Location: United States, Indiana, New Castle

PostPosted: Thu Aug 06, 2009 5:55 pm    Post subject: Is this rotor ok to run? Reply with quote

Had a little issue with my new rotor. Think it's good for one more race?



LOL! This happened in qualifying - like 3 or 4 laps. Didn't hit anything - just heat. It had to have a defect in it-my pads weren't even cooked and it probably had less than 100 laps on it. Weird thing was it didn't happen on track - I was in the scale house & heard this loud 'PING' and then found it. Oh-and it didn't split across a pinch seam on the carrier - it was between two solid sections.
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Joe Brizzolara



Joined: 27 Jan 2009
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PostPosted: Thu Aug 06, 2009 6:42 pm    Post subject: Reply with quote

I'd say it is good for at least a few more races!

Wow..never saw anything like that on a rotor. Maybe it had a defect that started a crack when it got hot. Then when it started to cool the hub was still hot and expanded and pop.
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Dan Haynes



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PostPosted: Thu Aug 06, 2009 6:48 pm    Post subject: Reply with quote

nothin' a mig won't fix Laughing
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Jeff Stamper



Joined: 18 Dec 2008
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PostPosted: Thu Aug 06, 2009 7:22 pm    Post subject: Reply with quote

Dan Haynes wrote:
nothin' a mig won't fix Laughing



...and a grinder for smooooothing it out ! Rolling Eyes
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Jeff Field



Joined: 02 Dec 2007
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PostPosted: Thu Aug 06, 2009 7:27 pm    Post subject: Reply with quote

That'll buff right out.

In 2009, no rotors should have holes in them.
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gregg boyce



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PostPosted: Thu Aug 06, 2009 7:43 pm    Post subject: Reply with quote

Scott,

That could be from the disk cooling down unevenly. When I raced Barber stuff in '95 (1st year of the Dodge) we had brake issues EVERYWHERE. The rears were inboard and they'd over heat and then over stress the fronts. At the Road America round you'd hear the "ping" you talked about because guys would come in and have to leave their foot on the brake to keep from rolling backwards down pitlane and the disk would warp soo quick it would break "ping". A few times a guy would come in and "ping, ping, ping, ping"...all four rotors gone. Mechanics were lovin' it Rolling Eyes

Now I would come in an hit the kill switch and leave the car in gear to keep from rolling...I thought I was OK. The front left rotor "pinged" and no one heard it. I was going into turn 8 ("Hurry Downs") and right, and I mean right, after I hit the brakes BAM!!! When the pads hit the crack it literally broke the upright in half...this is at about 120mph+...pretty fun ride Wink ...I didn't even go all the way of the road...pitched it sideways and scrubbed it off on entry Wink Very Happy . The crew thought I just screwed up at 1st Rolling Eyes .

Never seen that on a kart though...Looks like the Spec Tag needs a brake upgrade...

That picture could have been of ANY of the rotors from that weekend...thx for the memory bump!!


GB
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gregg boyce



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PostPosted: Thu Aug 06, 2009 7:44 pm    Post subject: Reply with quote

Oh yeah, were you still in the kart w/ the brakes on when it happened??
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Scott Heavin



Joined: 18 Oct 2006
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PostPosted: Fri Aug 07, 2009 2:59 am    Post subject: Reply with quote

gregg boyce wrote:
Oh yeah, were you still in the kart w/ the brakes on when it happened??


No, I was out of the kart for 2 or 3 minutes when it happened. It probably had to do with the cooling differential of the carrier & disk (both WildKart). Since it was only a few laps, the carrier heated up, but not the disk. Then, when I got in the shade & brisk wind in the scale house, it was too much for it to handle.
Got me a big 'ol air scoop for the brakes now-hopefully won't happen again. In Spec TaG, we don't have a choice in brakes - we have to use an American Made brake set-up.

What would be really cool (literally) is a two-piece heat sink that would bolt around the axle next the the carrier (similar to an axle collar). Probably only take something 3" long and an inch or so in diameter bigger than the axle, with fins all the way around. You could do it in aluminum so the weight woudln't be an issue, and it would be up out of the way. As fast as the axle spins, it would do a great job of pulling the heat out of the brakes.
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Chris Reinhardt



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PostPosted: Fri Aug 07, 2009 9:02 am    Post subject: Reply with quote

I was told by a Bendix engineer, that when they crack to the outside like that, it has to do with how rigid they are mounted. As everybody knows, when metal gets hot it expands, the rotor needs to float to allow it to do so. If it doesn't, then it will crack....

CR
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Scott Heavin



Joined: 18 Oct 2006
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Location: United States, Indiana, New Castle

PostPosted: Fri Aug 07, 2009 9:34 am    Post subject: Reply with quote

Chris Reinhardt wrote:
I was told by a Bendix engineer, that when they crack to the outside like that, it has to do with how rigid they are mounted. As everybody knows, when metal gets hot it expands, the rotor needs to float to allow it to do so. If it doesn't, then it will crack....

CR


Yeah, I know not to really torque them down - they weren't 'loose', but should have had enough give to slide a little if they needed to. I've also been reading about using thermal grease on assembly so I may try that as well.
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Jeffory Mott



Joined: 02 Aug 2006
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PostPosted: Fri Aug 07, 2009 10:42 am    Post subject: Reply with quote

Mig? Mig welding is for sissies. This is nothing a little bondo and some spray paint cant fix. Laughing Laughing Laughing I think I have bought the exact thing on Ebay. The seller swore it was as good as new.
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Chris Reinhardt



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PostPosted: Fri Aug 07, 2009 11:20 am    Post subject: Reply with quote

Scott, not just "loose" but the holes need to be large enough to allow for expansion. I would look at the newer style aftermarket "floater" type hubs, that might be the ticket...

CR
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Benn Herr



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PostPosted: Fri Aug 07, 2009 11:24 am    Post subject: Reply with quote

Dan Haynes wrote:
nothin' a mig won't fix Laughing


Don't forget to stop drill the cracks! Laughing
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Scott Heavin



Joined: 18 Oct 2006
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PostPosted: Tue Aug 11, 2009 11:27 am    Post subject: Reply with quote

After doing some research, I found that Shockwave use to make an axle heat sink. I called, and they happened to have one left for a 40mm. Just came in - nice little piece. I'll get it installed and try it this weekend. maybe one day I'll borrow a pyrometer and do some comparisons with and without it.

*The more I thought about this, what would be really cool is a heat sink with fins that act like a fan toward the disk.
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Jim Derrig



Joined: 22 Apr 2008
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PostPosted: Tue Aug 11, 2009 12:19 pm    Post subject: Reply with quote

That picture sure makes a good case for not cross drilling rotors.
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