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Brian Eyley



Joined: 20 Nov 2007
Posts: 12
Location: Australia,

PostPosted: Mon Aug 03, 2009 5:46 pm    Post subject: Reply with quote

This is all great stuff I love it...................

If we can refer to the Tillotson 334AB............

To put things simple for us mortals, "cause and affect".

- High popoff does what? rich or lean
- Low popoff does what? rich or lean
- Fulcrum hight does what? ?????

Now testing all these adjustments everyone talks about, tune to the EGT.

What is the procedure to tuning to EGT.

I hope with some simple answers can help make it all a bit clearer.

Thanks......Brian
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al nunley



Joined: 13 Nov 2006
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PostPosted: Mon Aug 03, 2009 6:20 pm    Post subject: Reply with quote

Brian Eyley wrote:

- High popoff does what? rich or lean
.....nothing.........
Brian Eyley wrote:

- Low popoff does what? rich or lean
......nothing........
Brian Eyley wrote:

- Fulcrum hight does what? ?????

Setting it high will allow the fuel pressure to push the needle farther off the seat, letting more fuel get thru.
Brian Eyley wrote:

What is the procedure to tuning to EGT.


Get the temp as high as it will go. If you go to high, (lean) you'll get detonation and it will go down. It's still a way from sticking, but if it goes down just open the high speed a little on the top. If it goes down on the low end, (coming out of a corner and the clutch is slipping) open the low speed.

This is not a popular opinion, but give it a try and see what you find out. The rest of the USA karting world will, for the most part, disagree with my views on pop-off, but it worked for me.

I'll tell you what makes you go fast. A good engine, straight and with good compression. A clutch that's set at peak torque and tuning that prevents detonation. A fuel that can run without detonation, and a fuel octane that matches your exhaust system.

Thanks......Brian[/quote]
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Pete Muller
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Joined: 23 Jul 2001
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PostPosted: Mon Aug 03, 2009 6:40 pm    Post subject: Reply with quote

Brian Eyley wrote:

- High popoff does what? rich or lean
- Low popoff does what? rich or lean
- Fulcrum hight does what? ?????

I hope with some simple answers can help make it all a bit clearer.


Unfortunately Brian, there are no simple answers.

Steve gave a good explanation of what's going on inside the carb. Read it a few times if necessary... that's great information that's not often put into words/print.

If you were to come off the track with the carb tuned correctly, and do nothing but raise the popoff pressure, it would be lean the next time you go on the track (in other words: you'd have to open the jet(s) to get back where you were).

The opposite holds true if you were to lower the popoff pressure.

Fulcrum arm height is a bit more difficult to define a trend, mainly because changing the height has a different effect depending on how high or low it is to begin with. Very generally speaking, if the fulcrum arm is too low, the engine will suffer (be a bit lean) at the point where peak fuel flow is required (somewhere near peak torque or just slightly above, IMO). If it's too high, it tends to make it a bit more difficult to get the mixture lean enough at top end.

PM
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Pete Muller
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PostPosted: Mon Aug 03, 2009 7:08 pm    Post subject: Reply with quote

Something I'd like to add in to Steve's excellent post --

One "quirk" that we constantly have to deal with on a pumper-fed fuel system that works off crankcase pulse is that by its design, it probably tends to put out less fuel per stroke right at peak torque.

If you think about it... the pumper is a tightly-held piece of material (either some type of rubber-fabric or a phenolic). It has a very high "spring rate" because of that. It's logical to assume that the pump is probably the most efficient (greatest displacement per pulse) when the positive and negative pulses are closest to being equal. I'd be fairly certain that at peak torque, the crankcase shifts toward having the highest mean pressure (least negative pulse). When that happens, I envision the pulse as being more of a "more positive / less positive" pulse, rather than a "positive / negative" pulse, and because of the high spring rate of the material, total displacement is quite probably less. In simple terms: the pump side of the carb is the least efficient when the engine is the most efficient, and the pump is the most efficient when the engine is well above or below the revs of peak efficiency. Some of the things I have felt when running reed valve engines lead me to believe this is true.

How important is this? Probably not that important as long as there's "enough" fuel pressure and volume.

I have, however, run a KT100 with no pumper in the carb, and a just slightly pressurized fuel tank... and it definitely metered a bit differently through the rev range. I never pursued it much because it's illegal under everyone's rules, but having a very steady supply of fuel (or more accurately: a steady pressure in the fuel supply) makes the carb work a bit differently.

My gut feeling is that when Steve runs his sprint setup with high popoff pressure and the jets opened up a good bit more, this may tend to negate this issue with the pump, to some degree.


PM


Last edited by Pete Muller on Mon Aug 03, 2009 7:16 pm, edited 2 times in total
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Oscar Aguilera



Joined: 18 Jul 2001
Posts: 1614

PostPosted: Mon Aug 03, 2009 7:10 pm    Post subject: Reply with quote

Ok i'l give it one more shot while agreeing with al because as i stated earlier i do agree with al a little.

raise pop off does nothing, correct but you might find yourself leaning the mixture you have. ie you were at 1.5 turns on top and now your at 1.25 turns to reach the same egt 1200-1350 on the very top end.

you lower your pop off and it does nothing, but you might find your new high speed needle likes more fuel you were at 1.5 and now you need to go to 1.75.

you will find that the low speed needle will need the opposite.


so for the "mere mortals" you can set the pop off at 10 psi and run about 1.5 turns on each needle and it will run for the most part with some fine tuning.


on the leopard there are some guys that have figured out the perfect fulcrum setting to match what the leopard likes.

back in the day the motor builder built the motor and then tested different settings combined with the other settings he was allowed to mess with.

not needed with the leopard.

and yes al is correct that when the adj alt goes up then you will need to lean the motor and vice versa.


i will agree with al in respect to it doesnt matter becasue IMO the chassis is far more important. ssssoooooo

that's why i set the carb the way i was told. i completely ignore all the perfect explanation steve gave because i am a driver. but i did check the pop off on a carb that was freshly given to me by the motor builder so that i could maintain it. and yes i was very anal like pete and still am when it comes to my mixing of fuel, storage, and anything carb related. i always do myself. and i clean often.


i go back to none of this is something you can test at the track as good as on the dyno.

just my opinion and i managed to agree with everyone! Very Happy
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mike collins



Joined: 11 Feb 2008
Posts: 113
Location: United States, Washington, tacoma

PostPosted: Mon Aug 03, 2009 7:19 pm    Post subject: Reply with quote

al nunley wrote:
Brian Eyley wrote:

- High popoff does what? rich or lean
.....nothing.........
WRONG
Brian Eyley wrote:

- Low popoff does what? rich or lean
......nothing........
WRONG
Brian Eyley wrote:

- Fulcrum hight does what? ?????

Setting it high will allow the fuel pressure to push the needle farther off the seat, letting more fuel get thru.
Laughing Laughing Laughing RIGHT : also run richer with no needle adjustment
Brian Eyley wrote:

What is the procedure to tuning to EGT.


Get the temp as high as it will go. If you go to high, (lean) you'll get detonation and it will go down. It's still a way from sticking, but if it goes down just open the high speed a little on the top. If it goes down on the low end, (coming out of a corner and the clutch is slipping) open the low speed.

This is not a popular opinion, but give it a try and see what you find out. The rest of the USA karting world will, for the most part, disagree with my views on pop-off, but it worked for me.

Al, any carb will run alittle leaner if you raise the popoff 1 pound or more and just the opposite if you drop the pressure especially with the setups now. I see this all the time on the dyno with exhaust temp

I'll tell you what makes you go fast. A good engine, straight and with good compression. A clutch that's set at peak torque and tuning that prevents detonation. A fuel that can run without detonation, and a fuel octane that matches your exhaust system.
Laughing Laughing Laughing RIGHT
Thanks......Brian
[/quote]

Al, any carb will run alittle leaner if you raise the popoff 1 pound or more and just the opposite if you drop the pressure especially with the setups now. I see this all the time on the dyno with exhaust temp. to say that it does nothing i just don't see that, you can adjust the needles after the popoff adjustment to get back to the highest temp on exhaust.
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al nunley



Joined: 13 Nov 2006
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PostPosted: Mon Aug 03, 2009 8:19 pm    Post subject: Reply with quote

mike collins wrote:

Al, any carb will run alittle leaner if you raise the popoff 1 pound or more and just the opposite if you drop the pressure especially with the setups now. I see this all the time on the dyno with exhaust temp. to say that it does nothing i just don't see that, you can adjust the needles after the popoff adjustment to get back to the highest temp on exhaust.


Mike, I speak only of my experience. You speak of your experience. When I respond to a post, I only attempt to give my view point. I put no one down. I don't try to tell you, or anyone else, that, you, or their, ideas are bad, I don't even mention anyone’s name and/or how their ideas are not right. I expect people to take these ideas and test them. Do what works.
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JIM SILVERHEELS



Joined: 22 Jul 2006
Posts: 587
Location: United States, Massachusetts, LUDLOW

PostPosted: Tue Aug 04, 2009 1:37 am    Post subject: WELL Reply with quote

Has anyone ever tried say setting the pop off at 6psi, run a f/a ratio test by setting the needles, then immediately change the pop off to 16 psi while not touching the needles to see how much the f/a has changed? Of course all at the same rpm? I don't have a f/a meter as yet, so anyone...
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Pete Muller
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PostPosted: Tue Aug 04, 2009 7:32 am    Post subject: Reply with quote

From 6 to 16?

No need to check the f/a ratio -- the engine would probably seize before you could get a good reading.
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mike collins



Joined: 11 Feb 2008
Posts: 113
Location: United States, Washington, tacoma

PostPosted: Tue Aug 04, 2009 9:22 am    Post subject: Re: WELL Reply with quote

JIM SILVERHEELS wrote:
Has anyone ever tried say setting the pop off at 6psi, run a f/a ratio test by setting the needles, then immediately change the pop off to 16 psi while not touching the needles to see how much the f/a has changed? Of course all at the same rpm? I don't have a f/a meter as yet, so anyone...



Well Jim i probably wouldn't even bother trying, like Pete said it would seize and if it didn't she wouldn't make good power on the dyno. Jim i have done this but not to that extent of pressure, 2 pounds at a time, and at 2 pound had to open the needle settings. One thing thats nice about the O2 senser is that if she's lean it shows it right away, unlike and exhaust temp which has to heat up and build it's temp to find if shes lean with the engine temp. Jim at the track with my customers i still like using the exhaust temp for jetting in all the classes other than Rotax (still learning what the O2 senser is telling me). On the dyno i have taken and engine, fired it up and after i've gotten some heat into the engine, i'll start the test, know even before i've gone very far into the test i've stopped because the O2 senser shows i'm to lean, so i adjust the needles and continue with testing. Exhaust temp won't react that quick on the dyno, but i still look at both after the test to compare.
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Mike Goebel



Joined: 28 Jul 2001
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PostPosted: Tue Aug 04, 2009 10:10 am    Post subject: Re: WELL Reply with quote

mike collins wrote:
the O2 senser shows i'm to lean,


What Lambda value is considered lean? Or what A/F ratio if that's what you use?


Mike G.
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JIM SILVERHEELS



Joined: 22 Jul 2006
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PostPosted: Tue Aug 04, 2009 12:30 pm    Post subject: THANKS MIKE Reply with quote

Thanks Mike for the response. Gonna buy those autolites today.
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mike collins



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PostPosted: Tue Aug 04, 2009 2:53 pm    Post subject: Re: THANKS MIKE Reply with quote

JIM SILVERHEELS wrote:
Thanks Mike for the response. Gonna buy those autolites today.


Jim if you get the AR2592 plug gap it at .040 to .045, let me know if it works.BY BY
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mike collins



Joined: 11 Feb 2008
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PostPosted: Tue Aug 04, 2009 2:57 pm    Post subject: Re: WELL Reply with quote

Mike Goebel wrote:
mike collins wrote:
the O2 senser shows i'm to lean,


What Lambda value is considered lean? Or what A/F ratio if that's what you use?


Mike G.


air cooled 15.3 and higher is lean=14.2 and down rich
water cooled 15.6 up lean=14.7 down rich
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Frank Cire



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PostPosted: Mon Aug 10, 2009 7:55 pm    Post subject: Reply with quote

It might also be useful to note that the Walbro carbs were originally designed for chainsaw style applications and have only two metered fuel circuits. As such, the carbs really only operate in two modes by design, low RPM/closed butterfly and high RPM/full open, there is no midrange circuit. (Well, there is a third primer circuit that is unmetered)

Setting the pop-off pressure affects both circuits. A higher pop-off pressure means less fuel is available for metering, which is beneficial to setting low RPM circuit while detrimental to the high RPM circuit. A lower pop off has the opposite affect.

If you are learning to drive, or your driver is a newbie, you might want to run high pop-offs so the engine will idle cleanly and will not load up while the driver is trying to figure out what to do at each corner. As the driver develops, and spends more time at full open throttle, you might want to go to a lower pop-off to ensure the engine is getting enough fuel.
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