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icc question
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Cody R. Elliott



Joined: 26 Feb 2009
Posts: 95

PostPosted: Mon Jun 20, 2011 7:56 pm    Post subject: icc question Reply with quote

In gears 1-3 i have a mid range mis, rpms wont go past 12,500 but 4-6 the motor runs just fine. Anyone have any ideas to solve this problem? One friend says its electrical issue, another says its fuel issue.
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Jim McMahon



Joined: 07 Apr 2007
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Location: United States, St. Paul,

PostPosted: Mon Jun 20, 2011 8:33 pm    Post subject: Reply with quote

Need more info on your setup. What motor? Carb jets? What have you tried so far? Has it run correctly in the past. When it hits a wall at 12,500 does it four stroke/misfire or go plain dead? How do the the plug and exhaust header look? Does the rev counter give intermittent or crazy readings when it stops revving?
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al nunley



Joined: 13 Nov 2006
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PostPosted: Tue Jun 21, 2011 8:17 am    Post subject: Reply with quote

There is less load on the engine in those low gears, I would look for a fuel problem. Maybe not, but one place to start.
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Mike Adams



Joined: 24 Sep 2001
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Location: Canada, Ontario, Guelph

PostPosted: Tue Jun 21, 2011 6:02 pm    Post subject: Reply with quote

What make of motor ?
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Cody R. Elliott



Joined: 26 Feb 2009
Posts: 95

PostPosted: Sat Jun 25, 2011 10:18 pm    Post subject: Reply with quote

Its a maxter and the motor has ran great in the past. Its more like the revs hit a wall wen it reaches 12,500. I havent tried anything due time issues. I switched gas tanks and my other motor ran great also. I havent tried the other motor since then though.
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Mike Adams



Joined: 24 Sep 2001
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Location: Canada, Ontario, Guelph

PostPosted: Sun Jun 26, 2011 4:28 am    Post subject: Reply with quote

I had same type of problem. It was the wire that goes ignition pick up to coil. The wire was broken right at the ignition pick up where it goes around the case
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Mike Adams



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PostPosted: Sun Jun 26, 2011 5:00 pm    Post subject: Reply with quote

Mine went again today
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Cody R. Elliott



Joined: 26 Feb 2009
Posts: 95

PostPosted: Tue Jun 28, 2011 8:23 pm    Post subject: Reply with quote

Thanks ill check out the wire and replace it.
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Cody R. Elliott



Joined: 26 Feb 2009
Posts: 95

PostPosted: Mon Jul 04, 2011 4:31 pm    Post subject: Reply with quote

So iv replaced the spark plug wire, spark plug, i have tried a different fuel tank, carb, and fuel pump. I still have that low gear rpm problem. Anyone have anyother ideas?
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Ed Oberholtzer



Joined: 27 Mar 2008
Posts: 37

PostPosted: Mon Jul 04, 2011 6:09 pm    Post subject: Maxter miss Reply with quote

While you are checking, have a look at the reeds. Broken reeds shouldn't cause what you describe but most of us probably do not inspect them often enough!
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Tom Barth



Joined: 22 Oct 2001
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Location: United States, Michigan, Waterford

PostPosted: Tue Jul 05, 2011 4:53 am    Post subject: Reply with quote

Cody,

The KZ (ICC) is a very reliable, durable kart shifter engine. Since each brand has to use a common set of specifications when manufactured, the engine(s) are somewhat easier to troubleshoot.

If you suspect the ignition you might try www.pentonimports.com for testing procedures. Also check high tension lead to make sure the it screwed in tightly to boot and coil

As Ed suggested, check for broken reeds.

Does engine have compression? When you turn it over in gear does it hit compression hard?

It would help to know what jetting you are using but be sure to check small filter on side of carburetor. I think it is a 11 or 12mm nut.

Good luck.
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Cody R. Elliott



Joined: 26 Feb 2009
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PostPosted: Tue Jul 05, 2011 6:21 am    Post subject: Reply with quote

The reeds are fine and its the same jetting iv always used with this motor. The we have to put the motor in 6th gear to get it started instead of the usual 2nd or3rd. Thanks for the website ill check that out.
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Tom Barth



Joined: 22 Oct 2001
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Location: United States, Michigan, Waterford

PostPosted: Tue Jul 05, 2011 5:02 pm    Post subject: Reply with quote

Something really strange! What has changed prior to problem? Timing?
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Tom Barth
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Mike Goebel



Joined: 28 Jul 2001
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Location: United States, California, Winnetka

PostPosted: Tue Jul 05, 2011 5:28 pm    Post subject: Reply with quote

Cody R. Elliott wrote:
Anyone have anyother ideas?


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Charles Kaneb



Joined: 29 Jan 2008
Posts: 638
Location: United States, Texas, College Station

PostPosted: Tue Jul 05, 2011 8:49 pm    Post subject: Reply with quote

Cody R. Elliott wrote:
The reeds are fine and its the same jetting iv always used with this motor. The we have to put the motor in 6th gear to get it started instead of the usual 2nd or3rd. Thanks for the website ill check that out.


Check spark spinning the rear axle in 2nd or 3rd; it might be an ignition problem.
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