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Any New Opinions on 25 mm Spindles ?
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TJ Koyen



Joined: 03 Oct 2004
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Location: United States, Wisconsin, Sun Prairie

PostPosted: Wed Dec 08, 2010 9:35 pm    Post subject: Reply with quote

Quote:
I agree that the deflection from the assumed load on the spindles is negligible. But, boy do they make the kart (GP in my case) feel different (better in my case).


Same experience here.

And that's all that matters to me. Instead of sitting in the pits trying to calculate spindle deflections, I prefer to put a set of 25mm spindles on and see how they feel on track. And there IS a difference in the way the kart feels.
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Mike Goebel



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PostPosted: Wed Dec 08, 2010 9:39 pm    Post subject: Reply with quote

TJ Koyen wrote:
Instead of sitting in the pits trying to calculate spindle deflections,


Sounds like you are ready for F1 Laughing


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Dan Haynes



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PostPosted: Wed Dec 08, 2010 10:08 pm    Post subject: Reply with quote

Quote:
Sounds like you are ready for F1


is that a new spindle??? Laughing
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TJ Koyen



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PostPosted: Thu Dec 09, 2010 5:57 am    Post subject: Reply with quote

Quote:
Sounds like you are ready for F1 Laughing


I let my engineers handle the "tuning". I have more important things to do like look good on camera. Oh and driving.
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Mike Goebel



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PostPosted: Thu Dec 09, 2010 9:28 am    Post subject: Reply with quote

TJ Koyen wrote:
Quote:
Sounds like you are ready for F1 Laughing


I have more important things to do like look good on camera.


Now you understand!


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Chris Parks



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PostPosted: Thu Dec 09, 2010 5:51 pm    Post subject: Reply with quote

Walt Gifford wrote:
The front end has to have some flexibility.

Gif Cool


Really, tell me why.
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Walt Gifford



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PostPosted: Fri Dec 10, 2010 8:20 pm    Post subject: Reply with quote

If the front doesn't flex enough the inside rear will sit down too soon and you'll have understeer coming off the turn.

Gif Cool
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Chris Parks



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PostPosted: Fri Dec 10, 2010 10:57 pm    Post subject: Reply with quote

Walt Gifford wrote:
If the front doesn't flex enough the inside rear will sit down too soon and you'll have understeer coming off the turn.

Gif Cool


So that means that the seat is in the wrong position as the return to centralised steering and the transfer back to all four wheels is not linear for want of a better word. In other words the kart tipped too far and is now suffering from the soft chassis deciding that it did not like to overflexed due to the low spring rate and throws the chassis backward across the loaded diagonal. If it was not so soft this would not occur, the kart should be set up so it tips just enough to unload the inner wheel but not clear the ground.
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TJ Koyen



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PostPosted: Sat Dec 11, 2010 12:19 am    Post subject: Reply with quote

Quote:
If the front doesn't flex enough the inside rear will sit down too soon and you'll have understeer coming off the turn.


True, but I've seen guys run the 25mm spindles and cut 30mm axles to use for front bars and they've been missiles on track. It's hard to get much stiffer than that.

Driving style is a big factor too.
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Derek White



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PostPosted: Mon Dec 13, 2010 12:04 pm    Post subject: Reply with quote

Is front spindle size regulated like that of rear axles? Has anyone tried larger spindles? If 50mm is the hot ticket on the rear, maybe it would work on the front too...
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Chris Brunnemer



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PostPosted: Fri Jan 28, 2011 3:45 pm    Post subject: Reply with quote

Larry Hayashigawa wrote:
It doesn't make sense that such a small deflection could make a such a difference. Therefore the deflection has to be higher.

I think there is very large moment working on the spindle that is being overlooked. The large moment is generated by the effective cornering force working at the center of gravity of the kart w/ driver and the contact patch of the tire. This moment arm is more like 2.5 ft and the cornering force is 800 lbs (2gs x 400 lbs) . So the moment is closer to 2000 ft-lbs realizing that this moment is distributed between the rear axle and the front spindles. Nonetheless, the moment at the front spindles it is a lot more than 400 lbs x 6 inches = 200 ft lbs being used in the earlier estimates.

A 25 mm spindle is about 4.7 times stiffer in bending than a 17 mm spindle.

Does this make sense?

Larry


i think i have the answer for you. i threw some crude drawings into inventor and did a stress test on the crude spindles. the spindles were a solid 17mm spindle 150mm long and a hollow 25mm spindle with 2.5mm sidewalls. i dont know the exact length and sidewall thickness but i feel the length is close enough get an understanding. my crude results with 400 pound(1780N) for the 17mm was a max displacement of 2.394mm adding 1 degree of camber not including the added deflection when hitting bumbs. the 25mm spindle tested out to .9372mm and .37 degrees of camber. i used high strength steel as the material. and the point of force was aprox 145 mm out. cut the weigths in half and the 17mm has 1.197mm of displacement compared to the 25mm's .4686mm of displacement.

I warn you though i am relatively new to the stress analysis but i feel that i have accurate results as i fixed one end in solid and applied the weight to the opposite end with the appropriate amount of weight.
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Chris Livengood



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PostPosted: Fri Jan 28, 2011 4:40 pm    Post subject: Reply with quote

Tire deflection will of course be at least a hundred magnitudes higher. Why don't we adjust tire pressure by the 100th of psi to change spring rates on the magnitudes you are discussing? I.E. for you theory to explain a difference in perceived handling wouldn't you think we would just adjust tire pressure to achieve the same thing?

Not being argumentative, just inquisitive.
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Chris Brunnemer



Joined: 13 May 2009
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PostPosted: Fri Jan 28, 2011 6:16 pm    Post subject: Reply with quote

Chris Livengood wrote:
Tire deflection will of course be at least a hundred magnitudes higher. Why don't we adjust tire pressure by the 100th of psi to change spring rates on the magnitudes you are discussing? I.E. for you theory to explain a difference in perceived handling wouldn't you think we would just adjust tire pressure to achieve the same thing?

Not being argumentative, just inquisitive.


i 100% agree but i just tested just the one variable that people asked about. the 25mm deflects about 2.5 times less. I could make a crude model of each and see how it affects the deflection but i feel like within the small range a tire normally runs in 14ish-20 psi that the deflection will still be the same in comparison to the two types
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Chris Parks



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PostPosted: Sun Jan 30, 2011 3:34 pm    Post subject: Reply with quote

Chris Livengood wrote:
I think they are a lot like the 17mm spindles, just 7mm larger. I'm not being cheeky.


We had some axles run through some very thorough engineering assessments and the minimum size that is adequate to stop deflection is 20mm and preferably bigger. I still have all the drawings here as we were designing a totally new type of front spindle assembly that would blow your socks off with the advantages. One day......
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understeer happens on road courses and usually is pronounced with a British accent. Push happens on ovals and usually is pronounced through a wad of chew. Other than that, I don't think there's a difference - Jim Derrig


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Chris Parks



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PostPosted: Sun Jan 30, 2011 3:38 pm    Post subject: Reply with quote

Chris Livengood wrote:
Tire deflection will of course be at least a hundred magnitudes higher. Why don't we adjust tire pressure by the 100th of psi to change spring rates on the magnitudes you are discussing? I.E. for you theory to explain a difference in perceived handling wouldn't you think we would just adjust tire pressure to achieve the same thing?

Not being argumentative, just inquisitive.


You could rationally use that argument for a F1 car, most probably more so as the tyre loads would be far greater. It all comes down to cutting the losses. That is why worn bearings and rose joints are replaced, tyre losses would be greater than a slightly worn bearing.
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