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Scaling a Kart - How to get rid of cross wt and balance it
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Brian Degulis



Joined: 13 Aug 2012
Posts: 412
Location: United States, Florida,

PostPosted: Sun Dec 30, 2012 7:28 am    Post subject: Reply with quote

Is the 43/57 ratio from front to rear a guide for all karts? Is the goal to get as close as you to equal weight side to side? Is the seat ever moved side to side to acomplish that?




Brian
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kyle luttrell



Joined: 22 Apr 2011
Posts: 35
Location: United States, Georgia, white

PostPosted: Sun Dec 30, 2012 10:37 am    Post subject: Re: Scaling a Kart - How to get rid of cross wt and balance Reply with quote

Ambrose Buldo wrote:
Had some time today, so I took the Intrepid Silvertone with KPV3 (Sprint Racing) out of the trailer today and put it on the scales for the first time. Was very unhappy with the way both Karts handled. This kart had way too much rear grip, could not get it loosen up, effect of setup changes were not what I expected.

I've never scaled a kart, so looking for some input on how to proceed now that I have numbers

With race toe, camber, caster, 15 PSI air all around, 1.75 Gallons gas, driver in race gear, front wheels straight, on level pad, Front spindles with equal # of shims, I got the folowing:

LF 82 RF 69 ttl frt 151 Frt 40%

LR 102 RR 124 ttl rear 224 Rear 60%

Total WT 375

Obvioulsy I got serious cross wt issue and I have too much rear bias ( I was told target is 43/57).

Should I lift/Tweak the LF a little to get rid of corner wt? Then if need wt in front should I move the seat forward about a CM? Not sure how I go about getting balance without adding weight as I am above class min (There is no ballest on kart).



When I setup a kart I first:

1-Make sure the scales are on a hard level surface.

2- Set race air pressure. (I also like to set the wheel track up then)

3- Wearing all race gear have driver get in the kart.

4-Set caster

5-Set toe "off the rear axle"

6-Set camber

7- Now with the steering wheel locked check your weight.

8- A good starting point is 46%-Nose 50%lf and 50% cross

9- To get more cross its as simple as taking a washer from the bottom of the spindle and move to the top this will lower the spindle which will induce more weight on the rt front.

I would never tweak a chassis..... Just buy one that can be adjusted.

Wink Wink [/img]
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Chris Parks



Joined: 09 Sep 2001
Posts: 1504
Location: Australia, not USA state,

PostPosted: Mon Dec 31, 2012 7:05 am    Post subject: Reply with quote

Brian Degulis wrote:
Is the 43/57 ratio from front to rear a guide for all karts? Is the goal to get as close as you to equal weight side to side? Is the seat ever moved side to side to acomplish that?




Brian


NO!!!! That is the point I made before, there is no magic number. In fact two drivers in the same kart can require a different weight front to rear even though they are physically identical. This comes about because those two same drivers require the kart to handle differently. Repeat after me 50 times......

There is no magic number

Take it to the track, sort it out THEN weigh it and fine tune the side to side weights.
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understeer happens on road courses and usually is pronounced with a British accent. Push happens on ovals and usually is pronounced through a wad of chew. Other than that, I don't think there's a difference - Jim Derrig


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Dan Haynes



Joined: 17 Sep 2007
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Location: United States, Pennsylvania, Ellwood City

PostPosted: Mon Dec 31, 2012 9:23 am    Post subject: Reply with quote

We need about 30lbs. of lead to make weight. I typically scale it adding only about 20lbs. to get close to the 43/57. After that we go to the track and see how the handling is and add the rest as needed based on handling. We often move weight around from one weekend to the next, and sometimes from morning to afternoon, depending on conditions.

Like Chris said, there is no magic number. Those are guidelines to get you started. We have run as low as 41% on the front and it handled great.
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Eric Alexander



Joined: 19 Jun 2011
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PostPosted: Mon Dec 31, 2012 9:51 am    Post subject: Reply with quote

I like to think of it like this: numbers give you a reference point but the handling is the main point. Its alot like tire pressures, you fine tune the kart with tire pressures using past settings as a start reference - not absolutes.

Data like tempertures, pressures, and corner weights are all numerical references to further understand tuning and help make adjustments. But the chassis handling is the main focus - not the numerical data. The handling drives the changes. The data is merely a reference scale along the way.
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Tony (Toe-Knee!) Morrison



Joined: 15 Nov 2007
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PostPosted: Mon Dec 31, 2012 10:16 am    Post subject: Reply with quote

These suggestions are plausible solutions, but seat position will not cause opposite diagonal corner weights to be high/high. Seat position will make diagonals high/low. -Before you make any changes, make your BEST effort to determine WHY the corners weights are 'off'. Possible causes include; axle height is asymmetrical (high/low on one side), spindles are not installed symmetically, a bent spindle, or the frame is bent... -When you take it apart, to move it into your basement, do a complete examine of the whole chassis for cracks, bends, etc. Lay the unassembled frame, on something flat. Look at the frame rails; they should be flat, on that 'flat' piece. (It doesn't need to be level, but it MUST be flat). While the chassis is on the 'flat', measure from the 'flat piece' to the spindle mounts.
- After you reassemble the chassis, measure from the axle to the bottom of the frame rails. You might install your SPARE spindles, to see if that helps. -Do a thorough analysis, and you will find the cause, which will allow you to fix it with the least amount of labor, and cost. -Have fun, you will learn something, and save yourself some money! (Which can be spent on more toys!)
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Brian Degulis



Joined: 13 Aug 2012
Posts: 412
Location: United States, Florida,

PostPosted: Mon Dec 31, 2012 12:28 pm    Post subject: Reply with quote

Thanks I'm working on a Top Kart that I put a CRF250 on so the engine is heavier than a typical shifter. I'm 175 lbs and here is what I get for weight distribution this is me my gear and around 50% fuel.

LF 87 RF 92 LR 128 RR 132

The kart handles OK I'm just having some trouble on a hard right hair pin. If I push it a little to hard it hops or jumps in the rear and trys to break my ribs. I haven't done anything other than a rough basic set up on the front end. Tires are Vega whites.


Thanks

Brian
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kyle luttrell



Joined: 22 Apr 2011
Posts: 35
Location: United States, Georgia, white

PostPosted: Mon Dec 31, 2012 1:18 pm    Post subject: Reply with quote

Dan Haynes wrote:
We need about 30lbs. of lead to make weight. I typically scale it adding only about 20lbs. to get close to the 43/57. After that we go to the track and see how the handling is and add the rest as needed based on handling. We often move weight around from one weekend to the next, and sometimes from morning to afternoon, depending on conditions.

Like Chris said, there is no magic number. Those are guidelines to get you started. We have run as low as 41% on the front and it handled great.


Take this how you like..

The lower center of gravity the more nose weight you will need.

The higher the center of gravity the less because your big ole head transfers more weight.

There is no one way to set up. Kart but generally ill try to get my C/G as low as possible so I run a little more nose weight.


How much caster camber all plays into how it effects handling.

If you want to be fast get everything as low as you can and get the weight in the center of the kart then tune from that.
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kyle luttrell



Joined: 22 Apr 2011
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Location: United States, Georgia, white

PostPosted: Mon Dec 31, 2012 1:23 pm    Post subject: Reply with quote

Brian Degulis wrote:
Thanks I'm working on a Top Kart that I put a CRF250 on so the engine is heavier than a typical shifter. I'm 175 lbs and here is what I get for weight distribution this is me my gear and around 50% fuel.

LF 87 RF 92 LR 128 RR 132

The kart handles OK I'm just having some trouble on a hard right hair pin. If I push it a little to hard it hops or jumps in the rear and trys to break my ribs. I haven't done anything other than a rough basic set up on the front end. Tires are Vega whites.


Thanks

Brian



So the rear is gripping to much in the tighter turns get more nose weight or widen the rear
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Eric Alexander



Joined: 19 Jun 2011
Posts: 121

PostPosted: Mon Dec 31, 2012 2:00 pm    Post subject: Reply with quote

Brian Degulis wrote:
The kart handles OK I'm just having some trouble on a hard right hair pin. If I push it a little to hard it hops or jumps in the rear and trys to break my ribs. I haven't done anything other than a rough basic set up on the front end. Tires are Vega whites.


Brian - couple of good threads:

http://www.ekartingnews.com/viewtopic.php?t=111580&highlight=hopping

http://www.ekartingnews.com/viewtopic.php?t=118932&highlight=hopping
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Brian Degulis



Joined: 13 Aug 2012
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Location: United States, Florida,

PostPosted: Mon Dec 31, 2012 2:51 pm    Post subject: Reply with quote

Good info one of those threads is one I started dealing with a 125 shifter. I removed some castor and that solved the problem. I guess I wanted to start with weight distribution because of the engine weight and side to side seat position required to clear the wider engine. I weighed after changing the seat and seat position. I think I had more weight in the rear than I do now so I guess I should try it before doing anything else.

This 4 stroke engine has less RPM than a 2 stroke and an enormous amount of torqe. I'm just getting this kart set up and I know I'm geared wrong. I'm 17/24 and I'm done shifting and @ 12500 RPM half way down the straight. I put a 23 on and ordered 22thru 20. This kart jumps around 3/4 thru the turn pretty much when I'm accelerating out of it. Do you think it might be momentarily breaking free on acceleration and then grabbing? It's all new to me does that make any sense?


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Dan Haynes



Joined: 17 Sep 2007
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PostPosted: Mon Dec 31, 2012 3:26 pm    Post subject: Reply with quote

Kyle,
I understand all of that. When we run in high grip conditions we usually have less front weight. Cooler, slicker conditions we usually have a little more nose weight and sometimes raise the lead up a little.
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Chris Parks



Joined: 09 Sep 2001
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PostPosted: Mon Dec 31, 2012 5:46 pm    Post subject: Reply with quote

As a general rule hard numbers are only a reference after you have gotten the kart working how you want it. If it is hopping out of one corner it has a problem and if that problem if fixed then it will be better to drive everywhere else as well, you just don't recognise that due it not actually hopping on those other corners. There is a mountain of information in this forum but it is not recent, in fact you have to go back to near the beginning and it only lasted a few years. Take the time to read and understand it and you will have a better idea of how kart dynamics work, either that or you will be totally confused.
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understeer happens on road courses and usually is pronounced with a British accent. Push happens on ovals and usually is pronounced through a wad of chew. Other than that, I don't think there's a difference - Jim Derrig


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Brian Degulis



Joined: 13 Aug 2012
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Location: United States, Florida,

PostPosted: Tue Jan 01, 2013 8:44 am    Post subject: Reply with quote

I've done that. I've also searched elsewhere and this is one of the best references I've found http://www.crg-america.com/pdfs/CRG_Kart_Tuning_Manual.pdf I still like hearing ideas from both the experienced and the novice. After 27 years of building tug boats I've learned that good ideas can come from both.



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Ambrose Buldo



Joined: 06 Jul 2009
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Location: United States, New Jersey, Old Tappan

PostPosted: Tue Jan 01, 2013 2:02 pm    Post subject: Reply with quote

Well.. I too took the kart apart, gave it a good cleaning and re-assambled. I confrmed rear axle hieight is same both sides. I confirmed rear axle is straight andsymetricial.

I then moved seat forward about 1". I also reduced seat back angle a bit (Leaned more forward). I am about as far forward as I can be while still being comfortabe.

I also put brand new equal circumfance rain tres on # 20 PSI

So I started out before moving seat with 84 65 = 149 40%
99 123 60%

This gave me 83.5 69 - 152.5 = 41.1%
99.5 119 = 58.9

Then I went to the Left spindle where I had washers above and 2 washers below (same on other side) and switched the left front to 1 above and 3 below. This netted the fllowing

70 84 = 154 41.5%
112 106 58.5%

Suggestions? While better, I really do not like the the sindles in front set uneven;y.
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