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450 superkart
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Greg Cavouras



Joined: 02 Aug 2001
Posts: 122
Location: Canada, not USA state,

PostPosted: Sun Aug 26, 2012 4:17 pm    Post subject: Reply with quote

Chris Reinhardt wrote:


Here's a little top secret 450 engine building info...

Soft parts that fail on 450's:

Connecting rods
Valves and Valve seats

Parts needed to make them fast:

Over sized valves
Over sized valve seats
Ported Cylinders
Over sized Carbs
Racing Camshafts
Racing Valve Springs



So, in summary, to make it as fast and reliable as a 250 single, you would spend roughly what it costs to buy a 250 twin? And we agree that even after all these parts it would still be, at best, the equal of a good 250 single?

It does not surprise me that more people are not running 450s. It surprises me that some people continue to want to when 250s are still available and affordable.
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Greg Lindahl



Joined: 13 Jan 2011
Posts: 265

PostPosted: Sun Aug 26, 2012 5:59 pm    Post subject: Reply with quote

Waynes fabrication work, especially CF, is a treat!
Used to race against his sports racer and formula B cars. Although not perfect, they were very nice cars.
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Ian Harrison



Joined: 23 Nov 2006
Posts: 1671
Location: United Kingdom (Great Britain), Manchester

PostPosted: Sun Aug 26, 2012 6:47 pm    Post subject: Reply with quote

Hell Greg, I just sold a full Viper refurbed race CR250 motor with pipe, carb and ignition for less than the cost of Kyle's 450 head at 9 years ago!!!! as you say WTF!

To me, relative performance is an absolute blind alley. Once you start to compare and try to keep pace with or beat a 250 you are lost. My view is that, as a stand alone outfit, the 450 powered kart is just a waste of time and money. It appears that the vast majority agree (some with painful experience) with my perception.

Edited out (apologies - uncalled for unsubstantiated comment)

Hi Chris

A very strange post??????

OK, so you can go the route of the BSA and limit modification to try and enhance reliability and reduce the massive preparation cost to make a 450 go well, but allow an avenue for those that perceive an advantage in running 4 strokes.

We both agree that in this format the Honda is a waste of time and effort with it's fragile components as listed by yourself and compromised oiling system as observed by myslf. However after UK competitors have tried various makes it appears that the KTM is reliable in this format, i.e dosen't drop valves, snap rods or have problems with it's oiling system and has many modern features demanded by a top-notch 4-stroke race engine. The only problem I observe with these motors is the cooling/head gasket problem. Once they get that sorted it appears that the motors will be a great, reliable, fairly economical option. . . . . . but does that even matter if any 450 makes the kart unweildy and heavy on tyres and brakes (to paraphrase . "a handful") and the class has no appeal to a grid full of like-minded competitors?

Who in their right mind would want to run something that has to carry a tray to catch the oil when the motor goes boom Laughing Laughing ?? That says 1 thing very clearly:
1. These motors are expected to go boom in significant numbers regularly and often enough to require such a reg.

Or:

You can take the "Open" route which means an expensive motor purchase, loudicrously priced head (that is likely to get wrecked) as Chris' did. Stupidly priced crank/rod mods, massively priced slipper clutch, extortionately priced piston, overpriced cams, astronomically priced titanium valves, valve seats and special valve springs, etc, etc, etc.

Again this approach has also proved an absolute blind alley, but with more serious consequences. I have heard tales of competitors in the US being rarely competitive, massively unreliable and leaving the sport after being brought to the brink of despair. Edited out (apologies - uncalled for unsubstantiated comment)

Best Regards

Ian Very Happy
_________________
Ian Harrison
Viper Racing UK
www.viper-racinguk.co.uk
sales@viper-racinguk.co.uk
+44 7984 225 564
+44 161 343 2009
Championship winning Superkart race team 1997-2012


Last edited by Ian Harrison on Sun Aug 26, 2012 11:12 pm, edited 2 times in total
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Chris Reinhardt



Joined: 29 Aug 2002
Posts: 2930
Location: United States, New York, Ossining

PostPosted: Sun Aug 26, 2012 8:05 pm    Post subject: Reply with quote

Ian Harrison wrote:
Hell Greg, I just sold a full Viper refurbed race CR250 motor with pipe, carb and ignition for less than the cost of Kyle's 450 head at 9 years ago!!!! as you say WTF!

That's funny, you quoted me a price on a rebuilt used motor that was more than twice the price of the head alone?

To me, relative performance is an absolute blind alley. Once you start to compare and try to keep pace with or beat a 250 you are lost. My view is that, as a stand alone outfit, the 450 powered kart is just a waste of time and money. It appears that the vast majority agree (some with painful experience) with my perception.

As been shown by having the pants beat off the 250's at Laguna.... Vast Majority??? You mean 2 people....


OK, so you can go the route of the BSA and limit modification to try and enhance reliability and reduce the massive preparation cost to make a 450 go well, but allow an avenue for those that perceive an advantage in running 4 strokes.

This is a blind alley, if they wanted to improve reliability, they would allow after market rods and cranks

We both agree that in this format the Honda is a waste of time and effort with it's fragile components as listed by yourself and compromised oiling system as observed by myslf. However after UK competitors have tried various makes it appears that the KTM is reliable in this format, i.e dosen't drop valves, snap rods or have problems with it's oiling system and has many modern features demanded by a top-notch 4-stroke race engine. The only problem I observe with these motors is the cooling/head gasket problem. Once they get that sorted it appears that the motors will be a great, reliable, fairly economical option. . . . . . but does that even matter if any 450 makes the kart unweildy and heavy on tyres and brakes (to paraphrase . "a handful") and the class has no appeal to a grid full of like-minded competitors?

Agreed that these motors within the BSA rules will probably never be fast enough to compete head to head with a 250, I think that was the intent Wink

Out of curiosity, how did you ascertain the rod out the bottom of the case was due to a compromised oil system?


Who in their right mind would want to run something that has to carry a tray to catch the oil when the motor goes boom Laughing Laughing ?? That says 1 thing very clearly:
1. These motors are expected to go boom in significant numbers regularly and often enough to require such a reg.

Well seeing one of your 250 cases busted open, this isn't a problem single out by 4 strokes, just a bigger problem because they carry oil in the crankcase. You guys wear helmets over there right? Is it because they expect to crash?

Or:

You can take the "Open" route which means an expensive motor purchase, loudicrously priced head (that is likely to get wrecked) as Chris' did. Stupidly priced crank/rod mods, massively priced slipper clutch, extortionately priced piston, overpriced cams, astronomically priced titanium valves, valve seats and special valve springs, etc, etc, etc.

A little over top there aye Ian?

A new big valve head can be had for $1000, including valves, springs, etc, probably about the same price as one of your barrels.. We/Kyle ran OEM Honda pistons, I believe they are $1 more than a CR250 OEM piston. Carillo rod is $250. It can be argued... but slippers aren't necessary. All in all, I could build a brute of 450 that will keep with a CR250, for less than what you quoted me for CR250.


Again this approach has also proved an absolute blind alley, but with more serious consequences. I have heard tales of competitors in the US being rarely competitive, massively unreliable and leaving the sport after being brought to the brink of bankruptcy by these over-priced, over hyped abominations. I won't mention names but Chris would know them Wink . . . very closely Shocked

Honestly Ian, are you serious? Brink of bankruptcy? I've heard tales? Really?

I've seen these motors blow up, I've seen CR250's seize and bust a set of cases, it's what happens when you tune a motor to the edge.



I believe from the start I said we should take this off line, no worries bloke, it's all good....

CR
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"This is how we roll!"
www.eastcoastsuperkart.webs.com

CR2 Motorsports
"Home of Cobalt Superkarts"
www.CR2MotorSports.webs.com


Last edited by Chris Reinhardt on Mon Aug 27, 2012 3:26 pm, edited 2 times in total
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Alex Granelli



Joined: 04 Aug 2006
Posts: 15

PostPosted: Mon Aug 27, 2012 12:10 am    Post subject: Reply with quote

Well things have strayed a bit Laughing . It should be a fun project. Anymore info on the adjustable rear wing that guy was running?
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Gerry MacNutt



Joined: 14 Apr 2012
Posts: 109
Location: Canada, not USA state,

PostPosted: Mon Aug 27, 2012 8:32 am    Post subject: Reply with quote

why not give a dual RZ a try:

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Greg Lindahl



Joined: 13 Jan 2011
Posts: 265

PostPosted: Mon Aug 27, 2012 9:15 am    Post subject: Reply with quote

Hi Gary.
That's a very stout looking ride, and it looks real, not photoshopped.
I built an RZ 350 (LC in Canada, I think) powered kart in the mid '90's and was suitably impressed with its performance and reliability. And, the sounds it made were beautiful. I think the biggest issue was its weight and I recall the crankshaft was welded to maintain straightness. The class died, in the Pacific Northwest, where I lived at the time.
The RZ/LC is quite heavy. One of the fastest RZ 350 karts was rumored to weigh 600 lbs. (~275 KG).
Given that Yamaha built (builds?) this engine for so long, there are many aftermarket parts and support.
Fun stuff!
Greg


Last edited by Greg Lindahl on Mon Aug 27, 2012 9:24 am, edited 1 time in total
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Larry Stewart



Joined: 05 Feb 2008
Posts: 49
Location: United States, Florida, Sarasota

PostPosted: Mon Aug 27, 2012 9:17 am    Post subject: Reply with quote

Now that is NUTS.
I'd LOVE to try it.
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Gerry MacNutt



Joined: 14 Apr 2012
Posts: 109
Location: Canada, not USA state,

PostPosted: Mon Aug 27, 2012 5:47 pm    Post subject: Reply with quote

Easy to make an RZ 350 into a 500 so the would make a RZ 1000 twin Shocked
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Chris Reinhardt



Joined: 29 Aug 2002
Posts: 2930
Location: United States, New York, Ossining

PostPosted: Mon Aug 27, 2012 6:09 pm    Post subject: Reply with quote

4 cylinder 1000cc, now that's just crazy talk....
2 cylinder CR500 1000cc, now that's practical Wink
Claimed 210hp, holy crap!!!


_________________
East Coast Super Kart Series
"This is how we roll!"
www.eastcoastsuperkart.webs.com

CR2 Motorsports
"Home of Cobalt Superkarts"
www.CR2MotorSports.webs.com
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Racer Johnson



Joined: 08 Feb 2009
Posts: 116

PostPosted: Mon Aug 27, 2012 7:04 pm    Post subject: Reply with quote

you'll note on the rz pic above that they photoshopped out the reverse image shifter on the right and note the clutch cables and fuel lines are totally identical...... Wink
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John Benson



Joined: 07 Oct 2010
Posts: 150
Location: United States, Oregon, Grants pass

PostPosted: Mon Aug 27, 2012 8:16 pm    Post subject: Reply with quote

Good eye Eric! Now go return you phone calls so your voice mail isn't full all the time! Shocked Very Happy Oh yea, the top secret work you did in the reed area looks great. This thing is gonna fly! John. Wink
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Sam Zavaglia



Joined: 23 Nov 2004
Posts: 1187
Location: Australia, Sydney,

PostPosted: Mon Aug 27, 2012 9:24 pm    Post subject: Reply with quote

Would the practicallity of the current generation 4T MotoX engines for our sport in competition be covered below?

Controlled engine rules bring a slab of beers for engine measuring (tech) at the end of the race meeting, going to be a long night checking the engine complies to the regulations with all those valves, springs and other sh*t to inspect.

Open engine rules bring a bag of cement dust to clean the track evertime it spills its guts and count the drivers who leave the sport cause it costs too much to repair.

In the USA, the 4T parts are most cost effective to purchase than another other place in the world.......so why have they all gone in the USA???? They have gone for a couple of good reasons.
1) Not competitive against 250 2T
2) Cost too much to repair for the average Superkarter (especially against a 250 2T).
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Alex Granelli



Joined: 04 Aug 2006
Posts: 15

PostPosted: Mon Aug 27, 2012 10:25 pm    Post subject: Reply with quote

What are guys running primarily in the top superkart classes? Are they rs250's and other twins? How does an engine like the rz effect the balance of the kart?
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Chris Reinhardt



Joined: 29 Aug 2002
Posts: 2930
Location: United States, New York, Ossining

PostPosted: Tue Aug 28, 2012 4:53 am    Post subject: Reply with quote

Sam Zavaglia wrote:
In the USA, the 4T parts are most cost effective to purchase than another other place in the world.......so why have they all gone in the USA????


Because companies like Carillo, Del west, Kibblewhite, Mega Cycle, Webcams, etc, etc, etc, are American companies, there's no shipping or tariff for us.....

All this new fangled 4 stroke stuff is about a century old here in the states, we been racing flat track and board trackers since motorcycles had 2 wheels. All of those suppliers are involved with flat trackers.

Internationally, I would look to the Supermoto builders, they race them nearly everywhere in the world....

CR
_________________
East Coast Super Kart Series
"This is how we roll!"
www.eastcoastsuperkart.webs.com

CR2 Motorsports
"Home of Cobalt Superkarts"
www.CR2MotorSports.webs.com
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