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pat mccartin
Joined: 22 May 2012
Posts: 10
Location: United States, Georgia,
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 Posted: Sun Jul 29, 2012 9:06 am Post subject: KT100 clutch removal |
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| how do you lock the crank to remove the starter / clutch nut? |
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pat mccartin
Joined: 22 May 2012
Posts: 10
Location: United States, Georgia,
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| Posted: Sun Jul 29, 2012 10:07 am Post subject: |
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| disregard. Rope in the cylinder worked |
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Frankie Schaffier
Joined: 18 Jul 2001
Posts: 470
Location: United States, Ohio, Fostoria
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| Posted: Sun Jul 29, 2012 12:36 pm Post subject: |
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Piece of fuel line works good also, may be just a bit easier to feed through the spark plug hole.
_________________
Frankie
Comet Eagle
Emmick Elite-Parilla TT25
Burris Racing www.burrisracing.com
Stoney Creek Motorsports |
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Joe Brizzolara
Joined: 27 Jan 2009
Posts: 506
Location: United States, New Jersey,
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| Posted: Sun Jul 29, 2012 6:44 pm Post subject: |
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Pick up a piston stop. Can get one for less than $10 from Acceleration karting or others rather than taking a chance of putting something in your cylinder that may break off, melt or leave debris.
One of those little tools to have in your tool box. |
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patrick slattery
Joined: 23 Apr 2004
Posts: 789
Location: United States, Ohio, cleves
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| Posted: Sun Jul 29, 2012 6:56 pm Post subject: |
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| I was always told not to use piston stops, but does any one know any better? |
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Steve O'Hara
Joined: 02 Jan 2002
Posts: 1064
Location: United States, California,
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| Posted: Sun Jul 29, 2012 11:05 pm Post subject: crank holding |
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Ideally you don't want to use any kind of piston stop. The best way is to use the proper tool to hold the clutch or the rotor so the resistance to turning is directly at the point where the torque will be applied. Every clutch manufacturer makes a specific wrench to hold the clutch hub and there is also a tool to hold the rotor on the ignition side.
Horstman has a whole bunch of different clutch wrenches for the different models and L&T has a special tool as well.
If you don't have the correct tool use a pnuematic tool to remove and just let compression be the resistance to the turning of the crank.... works 99% of the time.
Steve O'Hara |
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Frankie Schaffier
Joined: 18 Jul 2001
Posts: 470
Location: United States, Ohio, Fostoria
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| Posted: Mon Jul 30, 2012 5:23 am Post subject: |
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Your correct Steve, I don't disagree.
_________________
Frankie
Comet Eagle
Emmick Elite-Parilla TT25
Burris Racing www.burrisracing.com
Stoney Creek Motorsports |
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Walt Gifford
Joined: 19 Jul 2002
Posts: 4346
Location: United States, South Jerrrsey,
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| Posted: Mon Jul 30, 2012 8:22 am Post subject: |
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You have to take the clutch cover off then use a clutch wrench and a clutch puller for your particular clutch because, after you get the nut off it's still locked on the shaft taper.
Gif 
_________________
FAA certified jet engine and aircraft technician
Nicholson Speedway class champion 2001
Yamaha KT100 Service Center
40 years karting experience |
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pat mccartin
Joined: 22 May 2012
Posts: 10
Location: United States, Georgia,
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| Posted: Mon Jul 30, 2012 10:57 am Post subject: |
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| Walt Gifford wrote: | You have to take the clutch cover off then use a clutch wrench and a clutch puller for your particular clutch because, after you get the nut off it's still locked on the shaft taper.
Gif |
I removed a Hortsman wet clutch.
After locking the piston with rope. The nut came loose easily. Then I used a 3 jaw puller to slide the complete clutch assy off the crank snout. |
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