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WF engine stalls coming out of sloping corners

 
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Paul Hutt



Joined: 26 Sep 2009
Posts: 388
Location: United States, Washington, Olympia

PostPosted: Fri Jul 08, 2011 12:04 pm    Post subject: WF engine stalls coming out of sloping corners Reply with quote

I have a strange problem with the engine.

First some history. The engine would die after going about 6' and 3,500 rpm.

Cleaned the carb. To make sure the float was in the correct position I had the tech look at it. Float position was fine.

Took it to the track. Then the engine began to hesitate or stumble when I was just beyond the turn-out point. I had to pump the accelerator to get the engine to run as it should. If I did not do this, the engine would die.

This indicates to me that the float is not in the proper position, which is strange given that the tech said it was OK and had no problems on the level portions of the track.

When I got back home I found that overflow reservoir was dry. I ran it on the stand for about 5 minutes and the bowl had 1/2 to 5/8 inches of fuel below the top of the bowl.

I am afraid that if I tried to adjust it that I would make it worse. Is there a way that I can determine if the float needs adjusting by how the top of the floats position is relative to the top of the bowl -either with the top of the bowl being parallel with the ground or at the angle when it is mounted to the engine.

Or is there a way to determine if the float needs adjusting by looking at the pin that is below and touching the tab connected to the hinge and cylinder that the pin goes into. (I am now getting into an area that I do not understand.)
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John Matthews



Joined: 04 Dec 2004
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Location: United States, Michigan, Williamsburg

PostPosted: Fri Jul 08, 2011 2:34 pm    Post subject: Reply with quote

Hi Paul,

If you turn the carb upside down the float should be roughly parallel to the bowl mating surface.

But, with the problems you've had I'm wondering if you're not having a fuel delivery issue before you get to the carb. Make sure your tank vent is clear so you're not drawing a vacuum which will stop fuel flow. Check your fuel lines for kinks, pay attention to any area which might be subject to binding while you're on track. Make sure your fuel pump pulse line is connected right and zip tie all pulse and fuel line connections. If your fuel lines are old or stiff replace them with new.

There really shouldn't be that much of a problem with the WF carb, it's a pretty simple device and can work reasonably well even when set pretty far from optimum. Hopefully this helps.
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Paul Hutt



Joined: 26 Sep 2009
Posts: 388
Location: United States, Washington, Olympia

PostPosted: Fri Jul 08, 2011 6:55 pm    Post subject: Reply with quote

John Matthews wrote:
Hi Paul,

If you turn the carb upside down the float should be roughly parallel to the bowl mating surface.

But, with the problems you've had I'm wondering if you're not having a fuel delivery issue before you get to the carb. Make sure your tank vent is clear so you're not drawing a vacuum which will stop fuel flow. Check your fuel lines for kinks, pay attention to any area which might be subject to binding while you're on track. Make sure your fuel pump pulse line is connected right and zip tie all pulse and fuel line connections. If your fuel lines are old or stiff replace them with new.

There really shouldn't be that much of a problem with the WF carb, it's a pretty simple device and can work reasonably well even when set pretty far from optimum. Hopefully this helps.



John,

When I turn the carb upside down (parallel with the ground) the float angles downward about 5 to 10 degrees from the plain of the mating surface. YIKES!!!

I assume the mating surface is where the bowl attaches the rest of the carb



So if I understand how it should be positioned the tab on the hinge needs to be bend so the float is level.


Now I was told by the tech that since the carb is at an approximate 8 degree upward angle when on the engine that the float should be level with the ground with the carb upside down and at the same 8 degree angle - but downwards . This is the position when my float is level with the ground.????


John, thanks for all of your help and advice.

Paul Very Happy
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John Matthews



Joined: 04 Dec 2004
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Location: United States, Michigan, Williamsburg

PostPosted: Sat Jul 09, 2011 5:09 am    Post subject: Reply with quote

Yes, more or less level with the ground. I measure to the mating surface since I don't normally have the kart in my shop when I build motors. As long as there's a reasonable amount of fuel in the float bowl, which you have confirmed, it should work.

The guy on 4cycle might have a good idea for you about the angle too.

http://karting.4cycle.com/showthread.php?t=385619

Good luck,
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Paul Hutt



Joined: 26 Sep 2009
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Location: United States, Washington, Olympia

PostPosted: Sat Jul 09, 2011 8:31 am    Post subject: Reply with quote

John Matthews wrote:
Yes, more or less level with the ground. I measure to the mating surface since I don't normally have the kart in my shop when I build motors. As long as there's a reasonable amount of fuel in the float bowl, which you have confirmed, it should work.

The guy on 4cycle might have a good idea for you about the angle too.

http://karting.4cycle.com/showthread.php?t=385619

Good luck,


John,

Sort of confused.

From your first sentence "more or less level with the ground" I need to bend the tab to get the float level with the ground when the body of the carb/air filter is parallel to the ground.

Then the sentence "As long as there's a reasonable amount of fuel in the float bowl, which you have confirmed, it should work." indicates the float does not need adjustment.

Not sure what if anything I need to do with the float.

Paul
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John Matthews



Joined: 04 Dec 2004
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PostPosted: Mon Jul 11, 2011 2:50 pm    Post subject: Reply with quote

My guess is it's not the float level but not being there to actually work on it I can't say for sure. The best thing to do if possible is swap carbs with someone who's running fine. If the problem clears up then set yours up like theirs, if not you need to look elsewhere.

Are you the only WF at your track? I thought it was pretty popular in the northwest, find someone who can actually put their hands on your kart if at all possible.

Good luck,
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Paul Hutt



Joined: 26 Sep 2009
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PostPosted: Tue Jul 12, 2011 7:41 am    Post subject: Reply with quote

John,

As you mentioned it could be an electrical issue. One person suggested the same because the problem only occurs when I am coming out of a right-hand turn. They suggested looking at the ground wire. Forgot to ask them what exactly I should be looking for and how to remedy the problem.

However, the fact that I have to pump the accelerator to keep the engine running would not seem to relate to an electrical problem.

WF are strong in IKF Region 6 - Especially with the Portland club. The club I belong to has had a real drop off in membership & participation in many classes. This year only 2 or 3 WF entries in club races. All of the extra carbs are in Portland!!!

Thanks,
Paul
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Kevin Larson



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PostPosted: Tue Jul 12, 2011 8:20 pm    Post subject: Reply with quote

Paul,
We got a spare engine that's for sale, would be more than happy to bring it over to the track and try the carb or any other part needed, let us know. Nik's on vacation, he could bring it over anytime and help you out with your problem. Kevin
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Paul Hutt



Joined: 26 Sep 2009
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PostPosted: Tue Jul 12, 2011 8:52 pm    Post subject: Reply with quote

Kevin Larson wrote:
Paul,
We got a spare engine that's for sale, would be more than happy to bring it over to the track and try the carb or any other part needed, let us know. Nik's on vacation, he could bring it over anytime and help you out with your problem. Kevin


Kevin,

Thanks for the offer. I am going to the track tomorrow to see if making a slight change in the angle of the carb will make a difference. (Below is a recap of where I am at and what I put on the PKA forum. Hopefully, I will hear from a few of those guys.) Jack Lehman offered to look at it on Thursday. If nothing is resolved, tell Nik I will be over to trade karts. Laughing

Paul

"SYMPTOM:
The engine is hesitating or stumbling when I am just beyond the turn-out point on right-hand turns only. I have to pump the accelerator to keep the engine running and get back to correct rpms.

At first I thought the float was the problem. But that should not be it as the tech checked it and found it OK. I re-checked it and it looks OK. Cleaned carb before this.

I checked the ground wire and connections. They appear to be OK.

I received the following 2 posts from one individual on Bob’s 4 Cycle forum in response to my request for help with the problem:

“I had the same problem, plague me for couple years. Solution is to: Loosen the carb rubber mount clamp and angle the carb 2-3 degrees, that will solve the stalling problem. What happens is the atmospheric hole gets plugged with fuel going hard right”

AND


“I messed with float height until I wore out the tab. I didn't find anything with adjusting the float level. I've left it at Brigg's recommended height. Tried the "T" thingy, even restricted the fuel line by half, nothing worked and looked elsewhere.”

QUESTION:
Other than playing with the angle of the carb - Is there ANYTHING else that might cause the problem.

Any ideas are greatly appreciated. Having no mechanic skills this is really getting frustrating and I am about ready to sell the kart."
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Benn Herr



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PostPosted: Tue Jul 12, 2011 10:08 pm    Post subject: Reply with quote

Had a World Formula several years ago that had a clogged pilot jet. The symptoms sound close to the same except it ran bad any time you wanted to give it gas, not just in some corners. You could have a combination of situations. It would be worth trying another pilot jet and see if it changes.
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Paul Hutt



Joined: 26 Sep 2009
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PostPosted: Tue Jul 12, 2011 10:52 pm    Post subject: Reply with quote

Thanks Benn, I will try that.

Benn Herr wrote:
Had a World Formula several years ago that had a clogged pilot jet. The symptoms sound close to the same except it ran bad any time you wanted to give it gas, not just in some corners. You could have a combination of situations. It would be worth trying another pilot jet and see if it changes.

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Rob Dutton



Joined: 18 Apr 2011
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Location: United States, Washington, Yakima

PostPosted: Mon Mar 12, 2012 9:06 am    Post subject: Reply with quote

Paul Hutt wrote:
John,

As you mentioned it could be an electrical issue. One person suggested the same because the problem only occurs when I am coming out of a right-hand turn. They suggested looking at the ground wire. Forgot to ask them what exactly I should be looking for and how to remedy the problem.

However, the fact that I have to pump the accelerator to keep the engine running would not seem to relate to an electrical problem.

WF are strong in IKF Region 6 - Especially with the Portland club. The club I belong to has had a real drop off in membership & participation in many classes. This year only 2 or 3 WF entries in club races. All of the extra carbs are in Portland!!!

Thanks,
Paul


Unrelated, but there's gonna be a few of us starting world formulas in Tri Cities(8-10). I am honestly surprised there's not more of them out. Great Engine and Package for the price. It sure beats the clones that we ran last year, and in all honesty not that much of a price difference when you look at reliability. I know me and my buddy would love to head over to Spanaway for some races. Get your guys to come out! We Will be there for sure for the Gold Cup.
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