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Minimum distance between two sprockets ??

 
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Paul Hutt



Joined: 26 Sep 2009
Posts: 388
Location: United States, Washington, Olympia

PostPosted: Sun Apr 11, 2010 9:08 pm    Post subject: Minimum distance between two sprockets ?? Reply with quote

Wondering how close the teeth of the two sprockets can be from one another. This is probably a strange question. However, I have a Wildkart “”World Formula”” chassis that is not designed to accommodate the engine as it should be.

Problem is that the chassis tube where the seat is mounted interferes with the bolt that holds the clutch on. So the engine is forward so that the bolt is not interfering with the tube. This also means that the engine mount tensioner bolt is short of the engine mount by 1 1/2”. Also the clutch cannot be reversed so the clutch driver gear is next to the crankcase cover.

To get clutch bolt behind the tube the engine so the engine mount tensioner could be used the engine would have to be moved back 2 ½”. That would result in the teeth of the two sprockets being approximately 3 ¾” from one another. To be able to reverse the clutch and have sufficient clearance the engine would have to be moved back 4”. That would mean the sprockets teeth would be 2 1/4” apart!!!

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Chris Hatch



Joined: 02 Mar 2004
Posts: 405

PostPosted: Mon Apr 12, 2010 9:33 pm    Post subject: Reply with quote

Paul,

I am not totally clear on what your describing, but I have a pretty good idea, I think.

First, the engine on my kart has the crankshaft center-line in front of my right seat strut. The clutch gear just clears the seat so the chain won't rub (running outboard). Get a longer tension bolt (or just get rid of it). ALso, you can shift the motor mount to the right and gain some clearance. You can also bend your seat post to the left and get clearance. Basically, I want my engine at my right elbow.
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Paul Hutt



Joined: 26 Sep 2009
Posts: 388
Location: United States, Washington, Olympia

PostPosted: Mon Apr 12, 2010 9:47 pm    Post subject: Reply with quote

Chris Hatch wrote:
Paul,

I am not totally clear on what your describing, but I have a pretty good idea, I think.

First, the engine on my kart has the crankshaft center-line in front of my right seat strut. The clutch gear just clears the seat so the chain won't rub (running outboard). Get a longer tension bolt (or just get rid of it). ALso, you can shift the motor mount to the right and gain some clearance. You can also bend your seat post to the left and get clearance. Basically, I want my engine at my right elbow.


Chris,

Thanks for the ideas.

Paul
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Paul Hutt



Joined: 26 Sep 2009
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Location: United States, Washington, Olympia

PostPosted: Fri Apr 16, 2010 3:56 pm    Post subject: Reply with quote

Chris,

I took the kart to Kart-O-Rama and they knew what the problem is. The problem is a result of Wildkart’s “World Formula” chassis is for 2-cycles and not for 4-cycles.

Shocked Shocked Shocked Shocked Shocked


I suspect that Wildkart has never seen a 4-cycle engine. If they did they surely did they did not test their “”World Formula”” kart on the track.
The problem is primarily a result of the kart not having enough flex. First the lack of flex is due to having support brace that is welded to the right and left side rails and located behind the seat. So that is going to be removed. Secondly there is a third axle cassette/collar bearing. So that is going to be removed.


To add some additional insurance that the chain will not come off the clutch needs to be reversed so the clutch driver is in board next to the crankcase cover. The Wildkart is not designed to allow the clutch to be reversed as the right seat support interferes with the clutch. So the right seat support is going to be removed and a clamp-on seat support put on. In addition I am going to put on a sprocket guard, which all the WF karts in this area use.

I do not have the experience to do this type of surgery and will have the shop do it. I am anticipating a bill of approximately $450 to $500, which includes a new chain as it is suspected that it was damaged. I believe that having to go through this is completely unacceptable. This is an example of false advertising that has cost me a lot of money, wasted trips to the track and several moments when I thought I should quit karting.
Mad Mad Mad Mad Mad



Hope we get to meet one of these days. Would like to get to PIR. However, this has caused me so much money that it may have to wait until next year.
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Benn Herr



Joined: 18 Jul 2001
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PostPosted: Fri Apr 16, 2010 4:35 pm    Post subject: Reply with quote

Paul,

Are you sure they sold you a World Formula chassis? The picture on the Wildkart site shows the frame cross member with plenty of clearance. Maybe the place you got the kart from was trying to get rid of some old stock or didn't know what they had. There might be some compensation possible if they sold you the wrong stuff.

http://www.wildkart.it/index.php?page=shop.product_details&flypage=shop.garden_flypage&product_id=1098&category_id=49&manufacturer_id=0&option=com_virtuemart&Itemid=30
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Paul Hutt



Joined: 26 Sep 2009
Posts: 388
Location: United States, Washington, Olympia

PostPosted: Fri Apr 16, 2010 5:05 pm    Post subject: Reply with quote

Benn Herr wrote:
Paul,

Are you sure they sold you a World Formula chassis? The picture on the Wildkart site shows the frame cross member with plenty of clearance. Maybe the place you got the kart from was trying to get rid of some old stock or didn't know what they had. There might be some compensation possible if they sold you the wrong stuff.

http://www.wildkart.it/index.php?page=shop.product_details&flypage=shop.garden_flypage&product_id=1098&category_id=49&manufacturer_id=0&option=com_virtuemart&Itemid=30



Ben,

You might be right. I look like the sucker.
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Paul Hutt



Joined: 26 Sep 2009
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PostPosted: Fri Apr 16, 2010 5:20 pm    Post subject: Reply with quote

Ben,

I did notice that they have the 3rd axle cassette/collar bearing. The store I went to said it should not have the 3rd one.

Paul
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John Matthews



Joined: 04 Dec 2004
Posts: 1986
Location: United States, Michigan, Williamsburg

PostPosted: Fri Apr 16, 2010 6:46 pm    Post subject: Reply with quote

Normally I just unbolt the 3rd bearing and zip tie it in place. No need to remove it.

Post some pics so we can see what you have.
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Chris Hatch



Joined: 02 Mar 2004
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PostPosted: Sat Apr 17, 2010 3:43 pm    Post subject: Reply with quote

The W/F kart by wild kart as shown on their website as well as a W/F kart I saw at the track would work for the W/F. I would suggest the person who sold you the kart was the one false advertising. The cross bar angling towards the rr bearing cassette is a dead give away as no 4 cycle kart runs that set-up as the rear sprocket is mounted inboard on a 4-cycle vs. outboard on the 2 cycles.
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Paul Hutt



Joined: 26 Sep 2009
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Location: United States, Washington, Olympia

PostPosted: Sun Apr 18, 2010 6:23 am    Post subject: Reply with quote

John Matthews wrote:
Normally I just unbolt the 3rd bearing and zip tie it in place. No need to remove it.

Post some pics so we can see what you have.


John,

Although the Wildkarts all have a 3rd bearing I removed it. Not much of an improvement. Looking at the Wildkart, Arrow and as many schematics of chassis I could find none of them had the extra support brace. (or whatever it is called ??)

So I decided to take the risk of removing the support. I was real nervous when I did this.

Well it took care of the problem. Hopefully the single support brace does not twist or the weld breaks.

If it does, I will send you a PM.

Paul
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Paul Hutt



Joined: 26 Sep 2009
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Location: United States, Washington, Olympia

PostPosted: Sun Apr 18, 2010 7:03 am    Post subject: Reply with quote

Just got a PM from a dealer. He believes the chassis is a Euro-design for high horsepower 4-cycles.

I feel a lot better. Very Happy
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Chris Hatch



Joined: 02 Mar 2004
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PostPosted: Sun Apr 18, 2010 10:01 am    Post subject: Reply with quote

I think your "dealer" is full of crap. Your kart is CLEARLY, not the w/f kart on wild karts page nor is it the WIldkart W/F I have seen in person. SOmeone is trying to talk and talk and talk their way out of responsibility.

Paul, please private message me with whom you are dealing with. I would like to know, since I am in your region and find it informative to know what people are doing and saying.
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Mitch Wright



Joined: 04 Sep 2001
Posts: 437

PostPosted: Mon Apr 26, 2010 6:07 am    Post subject: Reply with quote

Paul,

Have you looked into the Burris jackshaft motor mount as a bolt on solution?
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Chris Brunnemer



Joined: 13 May 2009
Posts: 582
Location: United States, Indiana, McCordsville

PostPosted: Thu Apr 29, 2010 4:58 pm    Post subject: Reply with quote

Paul Hutt wrote:
John Matthews wrote:
Normally I just unbolt the 3rd bearing and zip tie it in place. No need to remove it.

Post some pics so we can see what you have.


John,

Although the Wildkarts all have a 3rd bearing I removed it. Not much of an improvement. Looking at the Wildkart, Arrow and as many schematics of chassis I could find none of them had the extra support brace. (or whatever it is called ??)

So I decided to take the risk of removing the support. I was real nervous when I did this.

Well it took care of the problem. Hopefully the single support brace does not twist or the weld breaks.

If it does, I will send you a PM.

Paul


I have an Arrow AX-9 4S which is designed to run four stroke motors but i run it in tag with the conventional 50mm swap but it does have a third bearing support. albeit that no one runs that support tight. They run it as John mentioned above. take the bolts out and replace with zip ties.

This is in vein though as it sounds like you have performed plastic surgery on your kart.
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